{"id":11979,"date":"2020-06-01T06:40:28","date_gmt":"2020-06-01T06:40:28","guid":{"rendered":"https:\/\/fluekiger.ch\/kompetenzen\/drop-forging-open-die-forging\/"},"modified":"2021-05-04T11:23:28","modified_gmt":"2021-05-04T11:23:28","slug":"drop-forging-open-die-forging","status":"publish","type":"page","link":"https:\/\/fluekiger.ch\/en\/competences\/drop-forging-open-die-forging\/","title":{"rendered":"DROP FORGING \/ OPEN DIE FORGING"},"content":{"rendered":"\t\t
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DROP FORGING \/ OPEN DIE FORGING<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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DROP FORGING<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Drop for\u00adging is a cost-effec\u00adti\u00adve method of manu\u00adfac\u00adtu\u00adring for metal com\u00adpon\u00adents with opti\u00admal strength pro\u00adper\u00adties. Thanks to near-net-shape for\u00adging, the fol\u00adlo\u00adwing machi\u00adning pro\u00adcess can be signi\u00adfi\u00adcant\u00adly redu\u00adced. The material\u2019s strength pro\u00adper\u00adties are great\u00adly impro\u00adved due to the com\u00adpres\u00adsi\u00adon of the mate\u00adri\u00adal and the main\u00adten\u00adan\u00adce of the grain ori\u00aden\u00adta\u00adti\u00adon. Drop for\u00adging is pro\u00adfi\u00adta\u00adble even for pro\u00addu\u00adcing small batch sizes. <\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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PLANT & MACHINERY<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • 7 drop ham\u00admers with a power ran\u00adge from 12.5 kJ to 125 kJ<\/li>\n
  • Dif\u00adfe\u00adrent pres\u00adses to pre-for\u00adge, com\u00adpress, bend and cali\u00adbra\u00adte, with a power ran\u00adge from 10 t to 400 t<\/li>\n
  • Induc\u00adtion, oil and gas furnaces<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    MATERIALS<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    • Alloy\u00aded and unal\u00adloy\u00aded steel<\/li>\n
    • Stain\u00adless high-gra\u00adde steel<\/li>\n
    • Tita\u00adni\u00adum alloys<\/li>\n
    • Alu\u00admi\u00adni\u00adum alloys<\/li>\n
    • Nickel-base alloys<\/li>\n
    • Cop\u00adper alloys<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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      BENEFITS OF DROP FORGING<\/h2>

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      • Ide\u00adal grain orientation<\/li>\n \t
      • Mini\u00admal mate\u00adri\u00adal consumption<\/li>\n \t
      • Low machi\u00adning costs<\/li>\n \t
      • High fati\u00adgue strength due to opti\u00admal grain ori\u00aden\u00adta\u00adti\u00adon and microstructure <\/li>\n \t
      • Gas- and liquid-tight structure<\/li>\n
        A cost-effec\u00adti\u00adve method of manu\u00adfac\u00adtu\u00adring, pro\u00advi\u00adding opti\u00admal strength properties. <\/ul><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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        BATCH SIZES<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        • Pro\u00adto\u00adty\u00adpes<\/li>\n
        • Small batch sizes<\/li>\n
        • Medi\u00adum batch sizes up to approx. 5\u2019000 pieces<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          RANGE OF PARTS <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          • Weight: 0.1 kg \u2013 150 kg<\/li>\n
          • Com\u00adpo\u00adnent length: up to 1\u2019400 mm<\/li>\n
          • Dia\u00adme\u00adter: up to \u00d8 500 mm<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            TOLERANCES<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            • Accor\u00adding EN 10243 for\u00adging gra\u00addes F and E<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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              <\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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              OPEN DIE FORGING<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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              Open die for\u00adging is par\u00adti\u00adcu\u00adlar\u00adly sui\u00adta\u00adble for pro\u00adto\u00adty\u00adpes, repla\u00adce\u00adment parts and small size bat\u00adches. Usual\u00adly the\u00adre are no addi\u00adtio\u00adnal too\u00adling cos\u00adts. Spind\u00adles, flan\u00adges and rings are typi\u00adcal\u00adly open die for\u00adged. Open die for\u00adging and drop for\u00adging can be com\u00adbi\u00adned in order to achie\u00adve the ide\u00adal manu\u00adfac\u00adtu\u00adring process. <\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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              <\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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              <\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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              REFORGING BAR MATERIAL OF SPECIAL METALS<\/h3>

              <\/p>

                \n
              • Pre\u00adcious metals<\/li>\n
              • Spe\u00adcial alloys<\/li>\n<\/ul><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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                RANGE OF PARTS<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                  \n
                • Weight: up to 50 kg<\/li>\n
                • Com\u00adpo\u00adnent length: up to 1\u2019500 mm<\/li>\n
                • Dia\u00adme\u00adter: up to \u00d8 500 mm<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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                  \n\n\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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                  \n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
                  <\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

                  DROP FORGING \/ OPEN DIE FORGING DROP FORGING Drop for\u00adging is a cost-effec\u00ad\u00adti\u00ad\u00adve method of manu\u00adfac\u00adtu\u00adring for metal com\u00adpon\u00adents with opti\u00admal strength pro\u00adper\u00adties. Thanks to near-net-shape for\u00adging, the fol\u00adlo\u00adwing machi\u00adning pro\u00adcess can be signi\u00adfi\u00adcant\u00adly redu\u00adced. The material\u2019s strength pro\u00adper\u00adties are great\u00adly impro\u00adved due to the com\u00adpres\u00adsi\u00adon of the mate\u00adri\u00adal and the main\u00adten\u00adan\u00adce of the grain [\u2026]<\/p>\n","protected":false},"author":11,"featured_media":0,"parent":11834,"menu_order":23,"comment_status":"closed","ping_status":"closed","template":"","meta":{"wp_typography_post_enhancements_disabled":false,"footnotes":""},"class_list":["post-11979","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/pages\/11979","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/users\/11"}],"replies":[{"embeddable":true,"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/comments?post=11979"}],"version-history":[{"count":0,"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/pages\/11979\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/pages\/11834"}],"wp:attachment":[{"href":"https:\/\/fluekiger.ch\/en\/wp-json\/wp\/v2\/media?parent=11979"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}